Professional Pleating Machine for Fiberglass with Separators - High-Efficiency Filter Production Solution

Professional Pleating Machine for Fiberglass with Separators - High-Efficiency Filter Production Solution

Precision Pleating·High-Speed Operation·Intelligent Control
In the air filter manufacturing industry, pleating accuracy directly impacts filtration efficiency and product lifespan. Our fiberglass pleating machine with separators incorporates advanced automation technology to revolutionize your production line. This fully automatic equipment perfectly combines Delta servo control system with Weinview HMI, ensuring pleating accuracy within 0.1mm deviation, providing consistent quality for your filter products.

Pleated Fiberglass Filter Machine with Separators (Detailed Version)
Pleated fiberglass filter machines with separators are highly specialized automated equipment primarily used for processing fiberglass filter media. Through precise pleating technology, they transform flat fiberglass materials into wave-like structures (e.g., V-shaped, W-shaped, or combined pleats) with separators (spacers), forming the core filter element of high-efficiency air filters such as HEPA and ULPA filters.
1. Core Functions & Process Details
Pleating& Shaping: The machine uses precision molds or CNC-controlled folding mechanisms to press fiberglass media into uniform wave-like pleats. Parameters such as pleat height, spacing, and angle can be precisely adjusted to meet different filtration efficiency requirements (e.g., H13/H14 HEPA standards).
Separator Insertion: Separators (typically made of aluminum foil, PVC, kraft paper, or composite materials) are automatically inserted between pleats during folding. They provide structural support and shape retention, ensuring the filter maintains its form during long-term use while optimizing airflow channels to reduce pressure drop.
Adhesive Bonding: Some models use hot melt glue, UV-cured adhesive, or ultrasonic welding to partially bond the pleat tips or separator edges, enhancing structural stability and preventing media separation.
Cutting & Stacking: The pleated media is automatically cut to specified lengths and stacked into standard filter modules for final assembly into complete filter units.
2. Key Roles of Separators
Separators not only provide structural support but also significantly impact filtration performance:
Airflow Optimization: The spacing between separators (e.g., 4mm, 6mm, 8mm) determines the effective filtration area and pressure drop characteristics, balancing filtration efficiency and energy consumption.
Mechanical Strength: Aluminum foil separators withstand high temperatures (up to 300°C+), making them suitable for sterile environments (e.g., pharmaceutical cleanrooms). Kraft paper separators offer cost-effective solutions for commercial HVAC systems.
Anti-Collapse Design: In high-humidity or pulse-jet cleaning environments, separators prevent filter media from collapsing due to airflow impact, extending service life.
3. Compatible Materials
Filter Media: In addition to standard fiberglass, the machine can process melt-blown composite media, PTFE-coated filters, etc., catering to different particulate types (e.g., PM2.5, oil mist, microorganisms).
Separators
Aluminum Foil: Heat-resistant, corrosion-resistant, ideal for high-end applications like cleanrooms and operating theaters.
PET/PVC: Moisture-proof and chemically resistant, suitable for industrial dust collection.
Kraft Paper: Economical choice for commercial air purifiers.

Key Advantages
Extra-wide Production: 850mm maximum working width for large filters
High-Speed Operation: 10M/min production speed increases output by 50%
Precision Control: Delta servo system + PLC ensures ±0.1mm accuracy
Flexible Adjustment: 50-300mm pleat height continuously adjustable
Durable Construction: All-steel frame with military-grade transmission system

Technical Specifications
Max. Working Width: 850mm
Production Speed: 10M/min (adjustable)
Finished Product Height: 1265mm
Total Power: 1KW
Voltage: AC220V/50HZ
Air Pressure: 0.6MPA
Machine Dimensions: 3200*1300*2450mm (LWH)
Max. Pleat Height: 300mm
Pleat Width: 2-30mm (adjustable）
Control System: Delta PLC
DriveSystem: Delta servo motors
Reduction System: ZD planetary gearbox
HMI: Weinview touchscreen
Electrical Components: Chint low-voltage devices

Working Principle
The machine utilizes coordinated control of frequency converter, servo motors, PLC, touchscreen, sensors and pneumatic cylinders. Through precise mechanical transmission system, it accurately pleats fiberglass filter media according to preset parameters. The equipment can intelligently adjust pleat height and width for quick product changeovers. Stable operation with low noise makes it ideal for filter production.

Applications
HEPA filter manufacturing
AC filter production
Cleanroom filter processing
Industrial ventilation filters
Medical air filter production
Special-purpose filters

Why Choose Our Pleating Machine?
Improved Consistency - Servo control ensures each pleat is precise
Reduced Production Cost - Automation decreases labor by over 40%
Increased Efficiency - 50% faster than conventional equipment
Extended Service Life - Premium transmission system, 8+ years lifespan
Comprehensive Support - 24/7 technical team response