Product DescriptionIn automotive manufacturing, AC filters and fuel filters are critical components that ensure passenger health and powertrain cleanliness. The uniformity, density, and durability of their pleated structures directly determine filtra...
Product Description
In automotive manufacturing, AC filters and fuel filters are critical components that ensure passenger health and powertrain cleanliness. The uniformity, density, and durability of their pleated structures directly determine filtration performance. Traditional equipment often produces filters with inconsistent pleat heights and poor material adaptability, leading to fluctuating efficiency or failure. Addressing these pain points, our next-generation intelligent pleating machine delivers military-grade precision and flexible production capabilities to upgrade automotive filter manufacturing.
Featuring servo motors, touchscreen controls, PLC, and temperature modules, this machine produces M-type, W-type, N-type, and stepped pleat patterns for air filters, dust filters, hydraulic filters, water filters, and dust covers.
Key Advantages
1.Smart Control: Industrial touchscreen stores parameters for one-touch mode switching; real-time monitoring of pleat depth, tension, and temperature with automatic alerts.
2.Precision Processing: Triple-axis servo system (±0.05mm accuracy), adaptive pleating to prevent material damage, and temperature-controlled heating (RT-160°C) for diverse materials.
3.Flexible Adaptability: Adjustable pleat height (5-300mm), supports wave/trapezoidal pleats for passenger cars, commercial vehicles, and EVs.
Specifications
1. Maximum working width: 650mm, 850mm, 1050mm, 1250mm, 1550mm, 2050mm, 2600mm, 3100mm, 3500mm
2. Pleat height: 14-50mm
3. Speed: 80-200 folds/min
4. Temperature: 160℃
5. Working voltage: AC380V or 220V
6. The upper/lower knife included angle adjustment through touchscreen
7. The distance between knife and heating plate is adjusted through touchscreen
8. The distance between upper knife and lower knife is adjusted through touchsceen
9.This machine is controlled by servo motors, touchscreen, PLC and temperature module to realize folding W/M and Sink type.
10.Application: air filteration, dust filteration, hydraulic filteration, water filteration
11.Working Width Options: 650mm, 850mm, 1050mm, 1250mm, 1550mm, 2050mm, 2600mm, 3100mm, 3500mm
12.Pleat Height Range: 5-80mm (customizable up to 300mm)
13.Pleating Speed: 150 pleats/min
14.Setting Temperature: 160°C
15.Power Supply: AC380V
16.Pleat Height Adjustment: Touchscreen input
17.Blade Opening Angle Adjustment: Touchscreen input
18.Pleating Blade-Heater Gap Adjustment: Touchscreen input
19.Upper/Lower Blade Gap Adjustment: Touchscreen input
Working Principle
1.Material Feeding: Infrared monitoring synchronizes feed and pleating speeds.
2.Auto Alignment & Tension Control: Real-time adjustment.
3.Intelligent Pleating: Servo-driven precision with dynamic pressure/temperature control.
4.Setting & Output: Heat curing and cutting into finished filters.
Applications
1.AC Filters: 0.1mm ultra-dense pleats, 30% higher dust capacity, compatible with activated carbon/antibacterial media.
2．Fuel Filters: Dual-stage pleating resists collapse (burst pressure: 1.5MPa).
3．EV Filters: Oil-free anti-static design, ultra-thin (≤15mm) for compact battery compartments.
Why Choose Us?
1.Video Inspection: Shipment after approval.
2.Rapid Customization: Pleat height/pattern solutions in 3 business days.
3.Cost-Effective: 40% cheaper than imports, easy maintenance, ROI ≤8 months.
4.Lifetime Support: Free commissioning training and technical consultation.
Contact us now for customized solutions to start efficient filter production!
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