Cartridge filter blade pleating machine

Product Description
This intelligent water filter pleating production line adopts Industry 4.0 design concepts, specifically developed for modern water treatment system filter manufacturing. The complete system consists of precision unwinding unit, intelligent pleating unit, high-precision slitting module and automated stacking device, achieving fully automated production from raw materials to finished products.

Core components utilize imported servo drive systems and German-brand PLC controls to ensure stable and reliable operation. Featuring modular design, it can process various filter materials including PP melt-blown and activated carbon composite, with precise control of pleat height (6-30mm, customizable) to meet different flow rate and filtration accuracy requirements. Supports multiple folding patterns including Z-type and W-type.

Key Advantages

1. Efficiency improvement: Line speed up to 15m/min, increasing productivity by 40% compared to traditional equipment

2. Waste control: Automatic alignment system keeps material loss rate below 2%

3. Precision guarantee: Servo positioning system ensures cutting dimensional tolerance ≤±0.3mm

4. Flexible adaptation: Quick changeover between different specifications (adjustable length 200-1200mm) via touchscreen

Specifications

1. Working voltage: AC380V or 220V

2. Working air pressure: 0.6MPA

3. Total power: 13KW

4. Unwinding for three layers

5. Unwinding diameter: 1000mm

6. Pleat height: 6-50mm

7. The upper/lower knife included angle adjustment through touchscreen

8. The distance between knife and heating plate is adjusted through touchscreen

9. The distance between upper knife and lower knife is adjusted through touchsceen

10. This machine is controlled by servo motors, touchscreen, PLC and temperature module to realize folding W/M and Sink type

11. Pneumatic back pressure system

12. Minimum slitting width: 80mm

13. Five sets of slitting knives

14. Slitting height: 6-50mm

15. Cross cutting with grating protection and driven by servo motor

16. Appilcation: hydraulic filteration and water filteration

17. Working voltage: AC380V or 220V

18. Working air pressure: 0.6MPA

19. Total power: 13KW

20. Unwinding for three layers

21. Unwinding diameter: 1000mm

22. Pleat height: 6-50mm (customizable)

23. The upper/lower knife included angle adjustment through touchscreen

24. The distance between knife and heating plate is adjusted through touchscreen

25. The distance between upper knife and lower knife is adjusted through touchscreen

26. This machine is controlled by servo motors, touchscreen, PLC and temperature module to realize folding W/M and Sink type

27. Pneumatic back pressure system

28. Minimum slitting width: 80mm

29. Five sets of slitting knives

30. Slitting height: 6-50mm (customizable)

31. Cross cutting with grating protection and driven by servo motor

32. Application: hydraulic filtration and water filtration

Working Principle

1. Automatic unwinding: Equipped with tension control system for smooth material feeding

2. Pleating and setting: Constant temperature heat pressing at 160°C with forced cooling

3. Longitudinal slitting: High-frequency circular knife cutting produces clean edges without burrs

4. Transverse cutting: Servo-driven cutting with length accuracy of ±0.5mm

Applications

1. Commercial water purification system filter manufacturing

2. Industrial water treatment filter mass production

Why Choose Us?

1. Proven solutions: Have provided equipment to 50+ water treatment enterprises

2 .Fast customization: Pleat height and layer adjustment solutions delivered within 3 working days

3. Cost-effective: 40% lower price than imported equipment with easy maintenance, ROI ≤8 months

4. Full support: Free commissioning training and lifetime technical consultation with spare parts supply

Request a quote today for tailored solutions to optimize your filter manufacturing efficiency!