The Pleatless Filter Production Line is a highly efficient and intelligent professional system designed for manufacturing pleatless air filter elements. This production line integrates advanced automation technology and high-precision manufacturing processes to ensure the produced filters deliver superior filtration efficiency, low resistance, and long service life. They are widely used in industries such as electronics, pharmaceuticals, food, and chemicals to meet cleanroom environment requirements.
Product Description:
The Pleatless Filter Production Line is a highly efficient and intelligent professional system designed for manufacturing pleatless air filter elements. This production line integrates advanced automation technology and high-precision manufacturing processes to ensure the produced filters deliver superior filtration efficiency, low resistance, and long service life. They are widely used in industries such as electronics, pharmaceuticals, food, and chemicals to meet cleanroom environment requirements.
Key Features:
High-Efficiency Automation: Equipped with a PLC control system, it enables fully automated operation from raw material feeding to finished product output, significantly improving production efficiency and reducing labor costs.
Precision Manufacturing: Features an advanced folding machine, glue application system, and forming equipment to ensure uniform pleat structure, excellent sealing, and filtration accuracy up to H13-U16 (compliant with EN1822 standards).
Flexible Customization: Supports the production of various sizes and specifications. Modular design allows quick mold changes to meet customized client demands.
Energy-Saving & Eco-Friendly: Optimized energy consumption design minimizes material waste. Optional exhaust gas treatment systems are available to meet green production standards.
Reliable Performance: Core components use internationally renowned brands (e.g., Siemens, ABB), ensuring stable operation, low failure rates, and 24/7 continuous production capability.
Specifications
1. Working width: 1300mm / 700mm
2. Pleat height on glue machine: 18-120mm
3. Glue machine speed: 4-15m/ min
4. Glue line spacing: 25.4mm
5. Qty. of glue line: 2*48 (26)
6. Working air pressure: 0.6MPA
7. Working voltage: AC 380V or 220V
8. Glue machine size: 5000*2360*1500mm (Length * Width * Height)
9. Glue machine capacity #1: 1300mm 50KG 2 sets
10. Glue machine capacity #2: 700mm 50KG 1 set
11. Machine weight: 1200KG
12. Total machine power: 24KW
Applicable Products:
Pleatless HEPA/ULPA filter elements
Special-function filters (e.g., high-temperature resistant, moisture-proof, antibacterial)
Custom sizes (common specifications: 610×610×292mm, 305×305×292mm, etc.)
Applications:
Cleanrooms in semiconductor and electronics industries
GMP-compliant pharmaceutical facilities
Hospital operating rooms and laboratories
Sterile environments in food and beverage production
After-Sales Service:
Includes equipment installation, debugging, operator training, lifetime technical support, and spare parts supply.
With the Pleatless Filter Production Line, customers can significantly enhance production capacity and product consistency, gaining a competitive edge in the high-standard air filtration market.
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