Foundation-Free Pleated Water Filter Cartridge Manufacturing Line

Finished Product Display

Specification

WATER CARTRIGE FILTER PRODUCTION LINE DISPLAY

Step One - Feeding

Multi-axis unwinding rack

Built-in high-precision sensors and an intelligent control systemmonitor the edge position of the material in real time. If the systemdetects even the slightest deviation, it automatically adjusts toensure that the material remains straight throughout the process,eliminating waste and defective products at the source.

Step Two - Pleating

6th generation pleating machine

Fully automatic operation eliminates the need for manual inter-vention from material feeding to finished product, significantlyreducing labor intensity and operational barriers. Key parame-ters such as fold height and speed can be set via the touch-screen, ensuring precise values and fast response, eliminatingthe need for complex mechanical adjustments.

Step Three - Cutting

Cross cutting machine

The use of precision servo drive and high-rigidity tool holderensures smooth burr-free edges of longitudinal slits and accu-rate cross-cut lengths. Both longitudinal and cross-cut widthscan be flexibly adjusted, effectively guaranteeing the excellentquality of your final product.

Step Four - Center seam welding

Center seam welding machine

Adopting advanced radial ultrasonic technology, with 2000Wpowerful power and 1-30m/min stepless speed regulation, itcan achieve efficient, firm and beautiful seamless welding foryou, significantly improving product grade and reliability.

Parameter	Value
Output Power	2000 W
Power Supply	220 V ±5 V, 50/60 Hz
Operating Speed	1–30 m/min (adjustable according to actual conditions)
Ambient Temperature	≤25 °C
Air Source	0.4–0.7 MPa
Ultrasonic Frequency	20 kHz, 2000 W
Ultrasonic Brand / Type	20 kHz 2000 W, Radial Ultrasonic

Step Five - End cover welding

End cap welding machine

Using advanced control systems and high-quality pneumaticcomponents, the welding pressure, time and temperature areprecisely controlled in milliseconds to ensure uniform and fullwelds without voids or leaks, achieving 100% reliable sealing.

Finished Product

Large flow rate per element, saving space and costs

The filtration area and flow rate of a single high-flow fiter element are significantly greater than the combined capacity of multiplestandard filter elements. This means fewer fiter elements, filter housings, and connectors are required to meet the same flowrequirements, significantly reducing initial equipment investment costs, installation space, and maintenance workload.

High filtration efficiency and lower pressure drop

Due to its large filtration area, water fows through the filter element more smoothly and with less resistance. This resuts in lowerinitial pressure drop and more stable operating pressure, reducing system energy consumption and extending pump life.

High dirt holding capacity and long service life

The large effective filtration area means it can carry more pollutants. Under the same inlet water conditions,the replacement cyce of ahigh-flow fiter element is much longer than that of a standard filter element, reducing replacement frequency, saving filter elementcosts and labor costs, while ensuring continuous system operation

Robust Construction and High Reliability

These filters typically utlize a relnforced center tube and end caps to wthstand high differentlal pressures, preventing the filterlement from collapsing under high pressure or high contaminant loads,ensuring stable operation even under demanding operatingconditions.

PRODUCTION WORKFLOW CHART

Company Profile

ChangZhou FengJu Machinery Equipment Co., LTD., is a set research and development, production, sales as one of the enterprises. The company has more than 20 years industry filter field production experience, research and development, produce more in line with user requirements of equipment, Our company produces various equipment such as the 6th generation knife folding machine, the 2nd generation knife folding machine, Filter paper folding machines for pleated filters without separators and with separators, the aluminum foil (paper) corrugation machine, the primary filter cotton rewinding machine, the slitting and rewinding machine, the V-shaped filter paper machine, and the spiral winding machine. Looking forward to cooperating with you!

WHY CHOOSE US

1. Ultra-high precision
   
2. Wide range of application
   
3. Durable and rugged design
   
4. Source factory
   
5. Good safety performance
   
6. Materialhandling
   
7. Easy communication
   
8. Price guarantee

CERTIFICATE DISPLAY

Packaging & Shipping

PAYMENT & DELIVERY

Market

FAQ

Q1: Can u provide customization?

A1: Yes,logo,color ,pleating height and width can be customized,and motor brand or accessories can be custmized either

Q2: What is the maximum pleat height it can be produced on the knife pleating machine

A2: 300mm

Q3: What is the application of the knife pleating machine?

A3: air filter,oil filter,water filter,curtain window blind ect

Q4: Is the knife pleating machine noisy?

A4: No, it is under 70 db on the servo system pleating machine

Q5:Is the computer sytem multilingual?

A5: Yes it is. At present, it is in English, Turkish and Chinese

Q6: Can we send sample for trials before finalizing?

A6: Yes, you can

Q7: Where are you located?

A7: We are in the city Changzhou, one hour from Shanghai bytrain

Q8: Can you send your people abroad for commissioning on-site?

A8: Yes, we can

Q9: Do you participate in exhibitions

A9:Yes, we do a lot yearly